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Schloemann wheel forming line

Wheel forging line is made of the following machines:

Schloemann 6300 tf press is working with a single tool post and is using water at 200 atm and 400 atm. The pressure of 400 atm is provided by a pressure amplifier. The working travel of the press is 900 mm.

The main components are:

  • main cylinder with diameter of 1420 mm
  • 4 guiding columns
  • 2 lifting cylinders with diameter of 340 mm
  • 2 balancing cylinders with diameter of 280 mm

Schloemann rolling machine for wheels can make wheels up to 1400 mm diameter.

The main components are:

  • guiding rolls 2 + 1 pcs
  • pressure roll 1 pcs
  • membrane rolls 2 pcs
  • side wheel crown rolls 2 pcs

pressure roll:

  • DC drive with P = 0 – 120 kW and speed 0 – 120 rot/min kinematics with cylindrical gears ratio 58,3:1
  • speed 0 – 20,6 rot/min
  • peripheral speed 1,78 m/s
  • clamping water hydraulic
  • force: 123 t at 200 atm

membrane roll:

  • roll diameter 425 mm
  • one DC motor each with P = 0 – 320 kW and speed 0 – 500 rot/min
  • gear ratio i = 7,5
  • roll speed 0 – 66,7 rot/min
  • peripheral speed 1,48 m/s
  • clamping force 69,2 t at 200 atm

side wheel crown rolls

  • roll diameter: 494/280 mm
  • right roll clamping manual and left roll clamping with AC motor and safety friction coupling
  • AC motor P = 15 kW and n = 750 rot/min
  • worm gear ratio: i = 30,6
  • intermediate kinematics with cylindrical gears i = 2,39
  • clamping speed 3 mm/s
  • clamping force 50 t

guiding rolls

  • roll diameter 360 mm
  • clamping force 30,8 t at 200 atm

Schloemann 2500 t press is working with a single tool post only at 200 atm. travel 760 mm the press is used for perforating and calibrating the wheels

The main components are:

  • main cylinder with diameter of 1430 mm
  • 4 guiding columns
  • 2 lifting cylinders with diameter of 280 mm
  • 2 balancing cylinders with diameter of 180 mm
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